Introduction

At logistics and transportation industry, precision and compliance are paramount. A Truck On-Board Weighing System (OBWS) is a Advanced technology designed and developed to ensure accurate weight measurement of goods carried vehicle. This system offers a vide range of benefits, from improved operational efficiency to compliance with legal weight limits. Here we descuss the key features, advantages, and applications of a Truck On-Board Weighing System.

What is the Use Of Truck On-Board Weighing System?

A Truck On-Board Weighing System is having a advanced sensors, load cells are integrated into a vehicle to accurately measure the weight of the load it carries. These systems are designed to provide real-time weight information.

Key Features

1. Accuracy

OBWS is having a advanced technology to provide Very highly accurate weight measurement system. This ensures that vehicle are loaded within permissible weight limits, minimizing the risk of overloading of the vecvehicleheils

2. Real-Time Monitoring

Our Epoch Load Cell OBWS system provides real-time weight data, allowing operators to monitor load distribution dynamically. This helps in preventing uneven weight distribution, which can lead to safety hazards and increased wear and tear on the vehicle.

3. User-Friendly Interface

Most OBWS come with user-friendly interfaces that display weight data in an easily understandable format. This allows for quick and efficient decision-making by operators.

Advantages

1. Improved Safety

By preventing overloading, Truck on Board weighing sysytem enhances vehicle stability and reduces the risk of accidents caused by unbalanced loads.

2. Enhanced Efficiency

Optimal load distribution not only increases fuel efficiency but also reduces wear and tear on tires and other vehicle components, leading to lower maintenance costs.

Applications

1. Transportation and Logistics Industry

OBWS finds extensive use in the transportation and logistics industry, where accurate weight measurements are crucial for compliance and operational efficiency.

2. Construction and Mining

In industries like construction and mining, where heavy loads are a common occurrence, OBWS is vital for ensuring safety and compliance with allowed limits.

Conclusion

A Truck On-Board Weighing System is a pivotal tool in modern fleet management. Its ability to provide accurate, real-time weight data ensures compliance with legal regulations and enhances operational efficiency. By preventing overloading, it contributes to safer and more cost-effective transportation. Incorporating an OBWS into a fleet is a strategic move for any organization looking to streamline its operations and maintain compliance with weight regulations.

EPOCH is the only manufacture in india for load monitoring system as per DGMS recent circular with as per Audio Visual Alarms gudielines given by DGMS circular , truck / dumpers load indicators are certified by NABL lab for IP68.

PLMS prints out the summary of trips through RS232 serial communication & can be dowloaded by CAN bus with customize PC software.

EPOCH Suppling PAYLOAD MONITORING SYSTEM FOR BEML DUMPERS (BH35/BH50M-1/BH60/BH100/ BH150E) has a standrd Fittment and VOLVO , Eicher & TATA Tippers,haulage truck weighing system, haulage Truck payload monitoring system .

EPOCH has system for Wheel loader on board weighing system , we suppied On board wheel loader weighing scale for liugong 856 & wheel loader weighing machine for 856H models, we proved our system for below 1 % error, also we supplied Onboard wheel loader weighing scale for Tata Wheel loader and weighing scale for hindustan wheel loader , we have local service team for wheel loader weighing system across the india.

Also EPOCH has system for ON ROAD VEHICLE to measure Load vartion based on distance travel with GPS Tracking . for more details about the product please download the broucher

The Payload System, which processes the output of Pressure Sensor and gives the result. The process is menu driven. It is easy to operate and rugged in construction and provides reliable service. This manual covers calibration of weight, and an overview regarding the system.

The control panel of the machine is composed of LCD display and the keypad. The Liquid Crystal Display (LCD) shows setup information and load values etc. and a keypad to input information for operating the machine when under control of the console. The machine is set up by entering information when requested. The operating status of the machine is shown and described on the display. Our Load monitoring system easily it can able to integrat with other Gprs Module.

The display, which has 2 lines of 16 characters, is used to display or request information. The information displayed depends upon the status of the machine but generally, The first line displays the load value and The second line displays the Trip Count or Cumulative weight or System Date and Time or Hour Meter.

We also have system for reach stacker on board weighing system which can fix inside the cabin and while lifiting we can show the weight of the container lifed based on pressure on lifting cylinder , it is east to install load monitoring system in reach stacker,payload system for reach stacker in india.

EPOCH also supplying system for Garbage Truck Load managment System in india with least count 1 kg , Garbage truck load monitoring system done using by EPOCH make Load cells and load indicators it successfully Installed for Government projects , it also works for Cargo auto weighing system.

Dumpping Point Body liffing control based on inclination , As per DGMS instruciton EPOCH has developed the system for Inclination control based on tilt sensor at Dumping Tilt switch system is a combination of tilt sensor and digital output.The system measures X/Y angle wherever fitted and generates an output when the set limit of the system is exceeded. The output is connected to a single acting solenoid valve which cut off the air supply to the hydraulic cylinder. When the vehicle is below set limit values the tipping operation is not interrupted by the tilt switch system. This increases the safety of the vehicle where the operator will be unable to tip the vehicle if it is inclined more than the set limit. When the angle is exceeded with respect to the set point, RED indication lightis ON with a buzzer inbuilt in it. When the angle is less than the set point GREEN indication light is ON without buzzer sound These output acts only when vehicle is tipping. The tipping input taken from a pressure switch which is connected to the PTO pneumatic hose The normal safety limit of the system is configured in X, Set limit of the system are configurable by RS232c. Anti tilt switch used for prevent the truck from the Anti tilt from inclination surface.This anti tilt Switch used by inclinometer to measure the inclination of surface based on inclination output system will switch off body raise. Till now installed 1000 + Anti Tilt switch device to Tata , volvo, bhartbenz model trucks. our Anti tilt switch used to avoid toppling of the trucks.

About our Excavator or shovel Loader weighing sytem model is PAYLOAD-EX is an onboard weighing device to measure the weight of material that is lifted in thebucket. The system captures the weight during lifting of the bucket. The system operates through hydraulicsof the lifting cylinder. An advance algorithm is used to measure the weight accurately. Payload monitoring system (LMS) measures the weight while lifting the bucket. It accepts analog input frompressure sensor for load and limit switch input to capture weight. Trips summary report can be taken throughPen Drive. It operates on 24V battery. The load capturing depends on uniform acceleration while lifting the hydraulic jack. Normally the accuracy of load will vary between ±5% of Full scale. The accuracy will be better if the tipper always carries load above 70%. The captured data is stored in memory for 5000 trips. Data will be available through USB to pen drive. Through CAN Bus data (optional ) can be downloaded. Epoch make excavator weighing system fitted dispaly inside the cabin to give the live load of the bucket loaded on trucks or dumpers, our Excavator weighing systems are tested with 3 -5 % error. It is easy to install all type of excavator, To change excavator weighing system from one machine to other machine only we need to change the hydralics

EPOCH Payload monitoring System for dumpers and Tippers designed completly suitable for DGMS complaints. It has provision to connect with Dumpers Out site remote display which is visible to Shovel operators and left and right side deck lamp indication provided. PLMS system has GPRS connectivity , Payload system can easily connect with fleet management system, EPOCH successfully supplied payload system for fleet managment in india for coal , irone ore mines, Dumper load monitoring system will help to avoid over loading the dumppers or trucks, it is low cost load monitoring system, load indicators with stroage of 1 month storage option, testest with IP68 from NABL lab, deck lamp indication for trucks,

EPOCH has two decade of experience in Truck On board weighing system, Our Truck On board weighing system can able to fix any type of truck, We installed Bharat Benz 3128CM model trucks successfully running our weighing system it is calibrated with weigh bridge once, We recommend to calibrate Truck load indicator 6 month once, monthly once has to be tare in empty place , Our high speed controller helps to read the weighing data 100 samples per second, Our Truck load indicator can able to connect with telematics device or Iot basis, we also has GPRS model with dashboard form our Dash board can able to view the system data wise performance and complete month performance it also possible to generate Excel report and auto response by email, Our GPRS module works with SIM card basis even in mines area if networks not present it will dump the data whenever signal comes So we will get truck load details without any loss of data, induvial server will be developed and provide to the customer with login password. If customer has their own server and telematics device we will share the load data Protocol by Rs232 , blue tooth and CAN bus so they can configure their own web page.

To analyse complete trip details of each truck/vehicle for better utilization of resources (like coal, metals, minerals, solid waste, building, or other materials) for increasing more profitability. Payload is used to track and analyse complete trip details of each truck/vehicle.The Payload System, which processes the output of Sensor and gives the result. The process is menu driven. It is easy to operate and rugged in construction and provides reliable service. This manual cover calibration of weight and an overview regarding the system. Summary reports of the trips are printed through RS232 serial communication and also stored in Pen drive storage device.

We are OEM suppliers for volvo trucks On board weighing system, Our Load weighing system will measusre the axle Deflection based on load , Axle Deflection measured by using our load sensors, Our load sensors we rugged to design to run in any atmosphere like dust and water, it is tested in IP68 , In axle will be fixed our axle load sensor and taken to the Controller from controller Angle data will be proceed to digital counts then it is converted as load , It will be displayed inside the cabin based on load it will give lamp indication to the shovel operator, It is accurate from 2 to 5 %. we can ble to connect the data to cloud using Gprs Module. It is also called as safe load indicator, Safe load indicator for trucks used avoid over loading of the trucks it will gives the buzzer output signal for shovel operator to avoid overlaoding of the truck.

EPOCH Has Field service office in Barbil for Payload monitoring system in Ranchi , Korba , dhanbad , hazribag,Singrauli, katni, , Rajastan,bacheli, Hyderbad ,orissa, ramagudem, sambalpur, Load indicators for trailers, load indicators for mining trucks, dumpers scale, tippers scale, Load indicators for volvo , scania make trucks , komatsu dumpers retro fittment service, tippers weighing scale, any issues will be resolved within 24 to 48 hours by EPOCH representative with highly talented engineers.

The EPOCH payload monitoring system meets the DGMS requirements

It has passed all the tests mentioned in the following

• Bump Test
• Dust Test
• Vibration test
• EMI/EMC
• IP68 out door units from NABL lab
• shock test
• water proof test
• temp and humdity test
• Durability test


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